How can you get copper into your alloy?

fiver

Well-Known Member
just about any of the high speed rounds will do it.
I know the 30-06 is capable of it if you miss judge how much 7283 to use and jam the nose into the rifling too hard.
you will see grey smoke at the muzzle then nothing happen down range.
 

KHornet

Well-Known Member
When I was testing hornet bullets out of a 223 at about 3500,
the gray puff of smoke was out about 20-25 feet. Have never
tried to shoot cast at vols where they would come apart.
Interesting!

Paul
 

RBHarter

West Central AR
Fast twist barrels make it a little easier . Early on in my rush to shoot rifles with cast I poofed some in an 8.5" twist 30 cal . But I had a lot of other things going on besides the commercial slick side Alox coated 180 being too small .
 

pokute

Active Member
I found an interesting article that has some relevance to this subject:
 

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  • Grain-Boundary-Effects-On-Fracture-Toughness_1994.pdf
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pokute

Active Member
Basically, what it says is that sometimes enhancement of the grain boundary results in a 2 phase alloy where the grain boundaries act like the fill in a composite. Like fiberglass. Evidently copper can be used to create this condition in bullet metal. To do this in a controllable way, the Cu should be precipitated by reduction from a salt, as several people here are doing with Copper Sulfate.
 

fiver

Well-Known Member
right but it also shows it working both way's depending on what it is paired with and what they are suspended in.
we already have a crystal that breaks down allowing the lead to move and flow, but we also have the copper in there being a boundary metal.
this doesn't allow or promote the fracturing, it contains much of it and merely distorts.
this still lets the main alloy flow but without the boundary fracturing.
that's where the strength and malleability comes from.

that is a good read even though it doesn't pertain exactly to lead type allows.
 

pokute

Active Member
The copper isn't really creating a boundary by itself, it's creating a relatively wide zone of what's called "dislocation pileup", where the main metal, in our case lead, cannot grow large crystals because the large copper atoms get in the way, and instead grows a tangle of small crystals in a net of "defects". The defect net is the actual reinforcement that, in this special case, increases the toughness of the bulk alloy.
 

pokute

Active Member
By the way, I'm not quite sure what it was supposed to be, but I was once shown some "Babbitt Metal" that was a disgusting grey-green mass of lead alloy with lithium soap impregnated yarn (of unknown composition) mechanically mixed into it.
 

popper

Well-Known Member
main alloy flow but without the boundary fracturing That is IMHO the secret. The Cu should be bound up with Sb/Sn(if present). Oxidation of the Cu doesn't happen in boolits as no oxygen there - unless the Sb or Sn oxides release the O. I posted a pic sometime of a 40sw TC I shot into a rock pile. TC nose was sheared down the middle to 2 different lengths but no fracture line at the intersection. It also looked more like a WC and >98% wt retention. Handling did get a few powder sized grains flaking off.
 

M3845708Bama

Active Member
M, what were you shooting to have bullets coming apart to a gray dust? The only time I have seen that happen was when I shot 22Hornet bullets, at vols higher than Hornet vols.

Paul

6x45 with 105 grn. Pced at a little above jacketed velocities and 308 W with 160 actually 168 with GC and PCed. Bullets were loaded to jacketed by book (Lymans) but from 150 to 350 fps higher than book through crono, guess PC is that slick afterall. No pressure indications were noted but at highest velocities accuracy deteriorated rapidly.
 

pokute

Active Member
Pewter is not a standard alloy. It could have chicken feathers and frog teeth. In any proportion.
 

fiver

Well-Known Member
especially for how many years it has been made.
it could have lead, copper, pure tin only, a mix, maybe some antimony.
it just depends on who what and when.
 

fiver

Well-Known Member
the soap would be a lubricant.
it doesn't really break down until 400+F so it could be a pretty decent additive in some applications.
 

pokute

Active Member
the soap would be a lubricant.
it doesn't really break down until 400+F so it could be a pretty decent additive in some applications.

That was Babbitt. This is Pewter. Not to mention Ormolu, German Silver, and Pot Metal.
 

pokute

Active Member
Somebody should try casting bullets from melted military medals. The Japanese believe that anything over 100 years old has a soul... The possibilities are endless!