Just thoughts about tool dimensions .

RBHarter

West Central AR
Ian's remarks about minimum die sizes and being plated even smaller reminded of what I often tell the newbies about the case gauges .

Major manufacturers start with a new reamer for chambers , dies , or gauges . In a perfect arrangement the reamers for chambers would finish 20-25 chambers be sharpened and repeat 2x , sharpen again , cut 20-25 steel gauges maybe 40 in brass or aluminum . Then they would be recut for die reamers sharpened once more for straight dies and once for small base dies . After that they would be roughing reamers .

Unfortunately we have a dozen companies cutting chambers and they have different tooling sources for the reamers and their own standards .

The die makers most likely have a similar arrangement .

Of course this brings us back to the maximum sized tool and sharpening until it's a minimum sized tool . Who knows what the chamber gauges cut to .

In any case , no pun , the best situation is a minimum chamber and a maximum die and both the same shape , as far as case life goes anyway . The opposite of course is a poor combination and match chambers may get by just fine with a nominally middle cut die .

All in all it's a wonder we can get anything to fit back in a chamber it didn't come from . It's also fairly amazing that factory ammo doesn't rattle in half the chambers like a bb in a box car .

I have several sets of same cartridge dies and have had to have a sizer die set for a particular chamber that just wouldn't play nice with normal practice . At the other end I had a second that I don't think I ever full length sized more than kissing the shoulder . I did have 2 sizers set up for 06' then . I still load for the match or nearly so 760 , rebarreled the Savage , sold the 03' , and haven't really started on Mom's M70 but the soft size set up and Savage brass is a good pairing for the rifles made in 57 and 65' . The 760 will barely take its own fired cases back and needs to be hard cam sized in the smallest of 2 RCBS sizers and I doubt very much that the Herters/CH dies will get it done although it's fine in the 57' M70 without a contact cam over . That 760 almost drove me to to a small base die .

I think the 45-70 Redding may have been a special order sizer only hitting about equal parts of the neck and base but not the case walls at all .
Meanwhile the stock RCBS set at book adjustment gives full contact full length , backed off 1.5 turns it provides just a scuff full length with a well suited neck dia . I did steal the expander spud out of the 458 WM dies as it's .457 vs the .456 spud that was in the expander die OM . I don't know how the 1895G chamber compares to others as I don't really have access to others for comparison . This one appears to be from the last of the Marlin parts in Illion NY . .460 chambers freely and 2.12 case length doesn't seem to be a problem .

Of 4 or 5 223s no functional difference is noted however one needed be set back , a Savage , just enough to bury the roll stamp . Set up per factory instructions allowed the long bolt gun cases to run in gas guns , backed off to just touch so far they have shared brass . Perhaps the GI nature of the cartridge forces a narrower tolerance limit in tools and chambers .
 

Bret4207

At the casting bench in the sky. RIP Bret.
Good observations! It is indeed a wonder that things work out as well for us as they do. Standardization is a wonderful thing!
 

Petrol & Powder

Well-Known Member
Back when I was loading a lot more rifle ammunition, I fought with those issues. Some gun/cartridge combinations are just more forgiving than others.
Keeping the same lot of brass paired with the same bolt action rifle and minimal sizing was good for accuracy. It wasn't so great for interoperability.
Some semi-autos were far more forgiving than others. A M1A with a G.I. barrel would feed just about any cartridge that sort of looked like a .308 Winchester that fit in the magazine - and it shot most of them fairly well. A FAL clone wasn't picky about what it would chamber but was a bit less accurate.
 

RBHarter

West Central AR
I had a 308 Savage like that . It's sister in 06' was a brass snob , match prep I mean , weigh lots etc . The 308 would stick LC Match with cast but other than that 1 head stamp and off it went .