JimGnitecki
Member
I am relatively new to bullet casting and the required molds, having only tried 3 molds, one Lyman iron, and 2 Lee aluminum. I've not yet tried a brass mold.
As a result of using that one iron old, I am prejudiced against iron now, as I found the processes of applying an anti-corrosion coating and then removing it, each time I cast, to be time consuming, requiring more detailed attention each time than I am willing to provide more than ONCE to a mold, and of course these processes destroy any smoking and seasoning that was there. So, I cannot see a compelling reason to go iron ever again unless I am missing aome important point. AM I missing any important point?
I found the 2 Lee aluminum molds very easy to maintain and to use, and see no obvious disadvantages to aluminum. But, am I missing anything here?
I have never yet tried a brass mold, but see that they are available. A few questions:
Do they, like the iron molds, require any anti-corrosion measures?
What are their advantages and disadvantages compared to aluminum?
If my primary interest is in casting 45-70 bullets in the 350g to 500g weight range, for use in a Pedersoli Sharps replica rifle at distances up to 600 meters = 655 yards, and if I value precise control of each bullet's quality much more important than higher production rate, which material, and how many cavities, make the most sense?
My key current equipment and preferences include:
- Lyman Mag 25 furnace with bottom valve
- Bottom valve use versus ladle
- Digital thermometer gun (INSTANT accurate readings without needing to actually touch the item whose temperature is being measured)
- Lyman digital thermometer with probe (way too slow for the probe to reach actual temperature being measured)
- Lyman 2 and 1 cavity mold handle
- 2 Lee mold handles
- Butane lighter for smoking molds
- Bees Wax to lubricate alignment pins and sprue pivot boits
- Lee ladle for fluxing and stirring, etc
- Lee Hardness Measuring Kit plus Chinese adjustable mounting stand for it thta works really well
- Weighted silicone hammer for striking the sprue plate (way nicer than using a piece of wood)
- Pure Lead, Pure Tin, and Rotometals Superhard alloy (30% Antimony, 70% Lead) to enable trying differing BHN levels
- Nice OUTDOOR concrete casting bench
- Baking pans to hold cast bullets and sprues
- Thick cotton dishcloths layered 3 or 4 deep to catch the bullets as they fall out of the molds.
I powder coat my bullets instead of using conventional lubricants, as my current test loads have 464 to 500g bullets leaving the muzzle at 1400 fps, I need no gas checks, and I get NO leading and basically no fouling of the barrel other than unburned Accurate 5744 powder. The powder coating seems to add about 3 grains of weight and .001" to .002" of thickness (so .002" to .004" increase in diameter before sizing. I size using the newest Lee "pass through" sizing setup, and have 3 different size inserts (.458", .459", and .460") to experiment with. The Pedersoli barrel was determined by my gunsmith to be .4563" diameter.
Looking at what other casters of "buffalo rifle" bullets use for their higher velocity loads, and keeping Richard Lee's rule of bullet strength should be ideally 90% of peak pressure, and generating 28,000 psi with my current Accurate 5744 load pushing the 464 to 500g bullets, I figure I need somewhere in the BHN 15 to BHN 21 hardness range, but maybe the powder coating makes softer bullets than that work?
So, which mold material makes the most sense for me?
Jim G
As a result of using that one iron old, I am prejudiced against iron now, as I found the processes of applying an anti-corrosion coating and then removing it, each time I cast, to be time consuming, requiring more detailed attention each time than I am willing to provide more than ONCE to a mold, and of course these processes destroy any smoking and seasoning that was there. So, I cannot see a compelling reason to go iron ever again unless I am missing aome important point. AM I missing any important point?
I found the 2 Lee aluminum molds very easy to maintain and to use, and see no obvious disadvantages to aluminum. But, am I missing anything here?
I have never yet tried a brass mold, but see that they are available. A few questions:
Do they, like the iron molds, require any anti-corrosion measures?
What are their advantages and disadvantages compared to aluminum?
If my primary interest is in casting 45-70 bullets in the 350g to 500g weight range, for use in a Pedersoli Sharps replica rifle at distances up to 600 meters = 655 yards, and if I value precise control of each bullet's quality much more important than higher production rate, which material, and how many cavities, make the most sense?
My key current equipment and preferences include:
- Lyman Mag 25 furnace with bottom valve
- Bottom valve use versus ladle
- Digital thermometer gun (INSTANT accurate readings without needing to actually touch the item whose temperature is being measured)
- Lyman digital thermometer with probe (way too slow for the probe to reach actual temperature being measured)
- Lyman 2 and 1 cavity mold handle
- 2 Lee mold handles
- Butane lighter for smoking molds
- Bees Wax to lubricate alignment pins and sprue pivot boits
- Lee ladle for fluxing and stirring, etc
- Lee Hardness Measuring Kit plus Chinese adjustable mounting stand for it thta works really well
- Weighted silicone hammer for striking the sprue plate (way nicer than using a piece of wood)
- Pure Lead, Pure Tin, and Rotometals Superhard alloy (30% Antimony, 70% Lead) to enable trying differing BHN levels
- Nice OUTDOOR concrete casting bench
- Baking pans to hold cast bullets and sprues
- Thick cotton dishcloths layered 3 or 4 deep to catch the bullets as they fall out of the molds.
I powder coat my bullets instead of using conventional lubricants, as my current test loads have 464 to 500g bullets leaving the muzzle at 1400 fps, I need no gas checks, and I get NO leading and basically no fouling of the barrel other than unburned Accurate 5744 powder. The powder coating seems to add about 3 grains of weight and .001" to .002" of thickness (so .002" to .004" increase in diameter before sizing. I size using the newest Lee "pass through" sizing setup, and have 3 different size inserts (.458", .459", and .460") to experiment with. The Pedersoli barrel was determined by my gunsmith to be .4563" diameter.
Looking at what other casters of "buffalo rifle" bullets use for their higher velocity loads, and keeping Richard Lee's rule of bullet strength should be ideally 90% of peak pressure, and generating 28,000 psi with my current Accurate 5744 load pushing the 464 to 500g bullets, I figure I need somewhere in the BHN 15 to BHN 21 hardness range, but maybe the powder coating makes softer bullets than that work?
So, which mold material makes the most sense for me?
Jim G