What alloy are you using? I found ARcomp to give better results with less powder than varget in my long barrel (2750 avg) with 168 Amax (decent target bullet and cheaper). I've run up to 40.5 H4895, 2500 fps cast hard. Normally run H335 or 4895 @ 39gr for the 165 hard cast, heat treated. 4% Sb with some Cu. Never could get that carbine stock to shoot right off a bag, changed to a magpul straight bottom one. Interesting to see what fps you are at. Without the can I guess @ 2600.
I have no freaking idea what my allow is. Over the years I have combined hard cast (20+) with pure lead, and some Tin, and after water quenching, it was usually in the 18-19 hardness (per lee hardness tester), but these have been PC coated and air-cooled, so not quite as hard as my normal alloy - these came at about 16 to 16.5 or so. These are slightly under the ideal .310", so I did coated them in Bens Liquid Lube on top of the PC just to try "seal" a little better, but I definitely need to cast again and size at .310" soon:
Ian, as to the actual load, so that your QL can be closer to mine, this is the label from this morning when I made these 40 rounds:
Now that I have polished the sharp edges, brass looks MUCH better (thanks again for the tip!), of course dirty since I shoot with the suppressor in place (except for lost cases - left to right, 10x each of 41-> 42.5gr Varget):
These were the cases with 42 and 42.5gr:
My QL estimates about 40Kpsi max chamber, and about 2300 fps out of my 18" barrel, for a nifty 1991 ft-lbs at the muzzle.
I know I need to check the "actual" speed of these, and I still have it on my list to by a LabRadar, but there is always a new project/stuff that I buy first, so I don't have it yet
Will