A point of useful comparison, for discussion purpose, not trying to convince Keith to do
anything that is against his judgment, might be to look at the pressure vs distance situation
for a similar pressure .45-70 or .50-70 load (just because they are larger diam, so scale will
be closer to a shotgun situation than a .38 Spl) with some real shotgun powder like Unique or Red
Dot.
It would seem that if you are looking (simulation) at large diameter cartridge, operating at the same
15,000 psi (or whatever it is, I think I have read that peak shotgun pressures are something like
15Ksi, I am no shotgunner) peak pressure range, examining how far down the bbl the pressure is still
a substantial fraction of the peak would give an idea how the pressure in the unsupported original barrel
would vary. Also, stepping off of the liner into the larger diameter has to substantially lower
whatever the pressure was at the end of the liner, just gas laws effect. Directly proportional
to volume change. P1V1=P2V2. If you go from 20 ga to 12 ga, the volume is proportional to
the area of some fixed axial length, so you would again see a drop of pressure immediately to
75% of what it is at the end of the liner, same effect as the head thrust calcs.
IIRC, Unique pistol loads, (perhaps in that pressure range?) are dropping to really, really lower
value within a couple of inches, like to maybe 30-40% of peak or so, but that is just memory, a look at
a .50-70 load of Unique,Green Dot, or Red Dot simulation would be interesting. If you use the
chart that Ian showed, and a 6" insert, the pressure at 6" is ~ half of breech pressure for any of them.
drop that by 0.75 factor due to area increase, and you see ~38% of breech loads on the unsupported
bbl at 6".
As a real solution, what about loading blackpowder shells? Can you load modern shells and wads and such
with black and get the same lower pressures of the originals, or do the components not work with
black? I have a Lee cheapo shotgun loader and have loaded maybe a thousand shells years ago, but
just blindly followed some recipe that worked then for practice shells on the cheap. No real knowledge
on that subject. Might hinder things, but perhaps a good tactical smoke screen effect may
help in a self defense situation, too.
Again - obviously, Keith needs to do what
HE thinks is safe. Not trying to convince him of anything,
just a guy who spent a 40+ yr career getting paid to calculate things like this thinking out loud.
Bill