Windy Hill Foundry machinist square ...

wquiles

Well-Known Member
Watching videos in youtube I ran across a machinist that was doing the machining and grinding on his new machinist square from Windy Hill Foundry:
Windy Hill Foundry

This is a photo on their web site of the unfinished "as cast" square, and a finished/machined one on the left:
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I ordered one with the initial idea to do the machining myself, but since I don't have grinding equipment/ability, I decided to have the machinist that works with the Foundry do the work instead. Man, I am happy I did.

I checked on my granite plate against my only good machinist square - a small 3"x2" tmx:
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I checked with my angle meter and got exactly 90.0 deg:
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I finally measured at each end and on the center of the square with my micrometer and got 0.7963", 0.7964", and 0.7966" - that is only 0.0003" thickness variation. Plenty good for me ;)
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They recommend that I tape the ground surfaces, blast the inner surface a little to remove any rust remains, and paint it. Then remove the tape, and maintain it lightly oiled to prevent rust.
 
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Ian

Notorious member
Neat! Do you know if they sell straight-edge castings?

If you want the thickness and straightness down to .0002" it will have to be hand scraped. It will get dings and burrs with use, a precision-ground pair of machine stones are handy for keeping burrs cleaned off.
 

Jeff H

NW Ohio
Absolutely amazing stuff. My dad was a tool & die maker for 40 years, and I still marvel at some of the stuff he did and what he used to do it.
 

Ian

Notorious member
I've been planning to get one of those Rucker castings so I can scrape my mini-lathe ways. I'd have to finish it on my milling machine since my shaper is too small.