.32-40 High Wall - A new adventure begins

Snakeoil

Well-Known Member
Today was first day at the range with the High Wall. This is pretty much an all original gun. Coil spring action made in 1917. No records available at Cody for 1885's made after SN 115XXX due to fire at Winchester. Bore is oversize for a .32-40. Should be .320-.321 groove diameter and mine slugs at 0.326 groove diameter. I have 500 Saeco 632 (165 gr) bullets which is the standard in the rifle. But they are sized .321. So, I did not have any high expectations for them. And being commercially made bullets, they are hard as a rock so the chances of them bumping up to fill the bore was about zero. But I had a friend say that they'd shoot lull me into believing they would. I loaded 30 rounds with high hopes (aka pipe dreams) of them shooting somewhat decent.

Target was set at 100 yds. No sight settings. Rear is a Lyman tang sight with windage. But the aperture hole is big enough to drive a truck thru. I ended up with a fine crosshair in the Lyman 17 front (Lee Shaver insert). But I really wanted a scope. The target was a 50 foot indoor pistol target so the bullseye was tiny at 100 yds. The crosshair, as fine as it was, obliterated the bullseye. I did not have an front aperture insert that was small enough. Not sure that they make one.

So, my buddy Steve is on the spotting scope and it took a few rounds to get on the berm. I bore sighted it (using the bore and the sight) to start and whacked the 50 yd berm once, then hit the 100 yd berm, adjusted and hit the 50 yd berm again. The rounds were not hard to spot in the dirt, but were all over the place. I finally got one on the backer board for the target and it made it obvious why I was struggling to get on target. Needless to say, that bullet probably exited the barrel with close to zero spin and just tumbled down the range until it found the target... or the berm

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Steve says, "I think it keyholed." My guess is he did not believe his eyes. I fired a couple more rounds and they continued to scatter up, down, right and left Backer is about 3 feet square and I'm still smacking dirt after that keyhole. The next round hits the backer and Steve says "Looks like a keyhole.". That's it. No more mini-bullets.

Steve had 11 rounds left over from last Sunday so he brought them. His were sized 0.323. Some printed normal and one keyholed. So, I gave up on Steve's rounds.

I then moved to my other buddy Paul's bullets. I had come up with a liquid lube that I mentioned in the Lube forum as part of No More Johnsons Paste Wax thread. Bascially, Paul Matthews BP lube that I used with great success in years past, made into a viscous liquid using acetone. I coated Paul's bullets which measure about 0.325 as-cast and breech seated them. I had planned for this and had 20 cases charged with 12.3 of 2400. These did much better. There were two bullets. One was an NOE 175 gr similar to the Saeco 315. The other was some long nose Lee bullet that Paul tells me that I cut the GC out of the mold. I believe him, but have no memory of doing it. It too measures about .325 out of the mold. Both of those bullets, shot much better. Here is the target.

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Now keep in mind that there were some sight adjustments. But I had flyers as well so which one not in the black that was a flyer and which was a sighter is of little importance. Note the 3 at 3:00 in the black. They were shot in sequence and then the next one was at 5:00 in the 4 ring. I really cannot say if it was a flyer or me since I was struggling to get a clearn sight picture. I really needed a Hadley or Merit eye cup. I have them. Just forgot to screw one into the sight.

Steve had me crank about 5 minutes of windage and elevation into the sight to start another group. The two touching at 10:00 in the 6 ring were part of that group, along with the flyers above it. But again, the bullets were still 0.001 under groove diameter and my experience the bullet has to be at least 0.001 over groove diameter to shoot well.

So, the rifle has promise. I think I'm going to bite the bullet and have Accurate make a custom mold for me that will drop a 0.328 bullet.

I did run a patch down the bore during the shooting session and there was zero lead. The patch was simply black and greasy, obviously from the lube. But, the lube could be playing a role in the accuracy.

Another thing I looked at when I got home was the muzzle. I was expecting a nice start shaped pattern on the muzzle. There was hardly anything and what was there was not uniform. So, a new crowning might be required.
 

Bret4207

At the casting bench in the sky. RIP Bret.
I think with those barrel measurements I'd start looking at the various 8mm offerings out there from one of the guys that will cut one sans GC. I know there have been 8mm moulds cut to drop at .326 plus. Might be a start anyways. Heck, for that matter you could get a Lee for the 8x56R (.329 nominal), cut out the GC and size down .002, or maybe less!!!
 

Glaciers

Alaska Land of the Midnight Sun
Just a thought, Arsenal offers 2 different plain base molds for the 32-40 at .322 diameter and you can specify a different diameter at time of check out. Jared has opened up 3 molds for me which were spot on. At $83 for a semi custom aluminum 4 cavity is a deal.

 

Snakeoil

Well-Known Member
Just a thought, Arsenal offers 2 different plain base molds for the 32-40 at .322 diameter and you can specify a different diameter at time of check out. Jared has opened up 3 molds for me which were spot on. At $83 for a semi custom aluminum 4 cavity is a deal.

Thanks I had not realized he would do custom molds. I'll have to take a look at what he has.
 

Glaciers

Alaska Land of the Midnight Sun
Total custom might take longer but altering a design he has catalogued seems easy
 

Snakeoil

Well-Known Member
Heck, for that matter you could get a Lee for the 8x56R (.329 nominal), cut out the GC and size down .002, or maybe less!!!
YOU DA MAN!!! One of our members is a serious collector. I just called him knowing damn well that he had an 8x56 Hungarian. Hell, he probably has 10 of them. He has the mold! Then I realized that he'd probably frown on me cutting out the gas check. But, the conversation moved to sizing dies. He tends to buy oddball stuff when he sees it. Well, he just happens to have a 0.328 sizing die that someone modified. So, I'm just going to borrow it and place an order on Midway who has that 8x56 mold in a 2 cavity for $33.99.

Update: Lee changed the mold specs to 330-205. I shopped around and Midsouth had the mold. I called and they confirmed it was the 329 version. We'll see.
 
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Bret4207

At the casting bench in the sky. RIP Bret.
If it's anything like my Lee 8x56R mould it will just barely make .329 in COWW alloy. That's probably why Lee added some diameter. An NEI 331-240 shoots lots mo'bedder sized to .333+.
 

Snakeoil

Well-Known Member
If it's anything like my Lee 8x56R mould it will just barely make .329 in COWW alloy. That's probably why Lee added some diameter. An NEI 331-240 shoots lots mo'bedder sized to .333+.
I want it to be 0.328. And it will be case from 20:1 lead/tin. Mold is on order. In talking to my collector friend, the 8x56 really wants a 0.330 bullet. I suspect that is what drove the change.
 

Bret4207

At the casting bench in the sky. RIP Bret.
The 8x56, at least mine, wants something a lot bigger than .330. Like I said-.333 + is where mine likes it.
 

Ian

Notorious member
Well, Rob, at least I can take comfort knowing I'm not the only one inclined to tilt at windmills from time to time.

I'd want a pound cast of the chamber throat and neck area before going crazy on a bullet. A quick and dirty cheat is measure the inside of the fired case mouths to know the largest diameter bullet you can possibly cram in the rifle, but it's also nice to know what the part in front of that looks like so you can figure shoulder angle, steps if you want, and nose diameter (bore diameter) right in front of the chamber.
 

Snakeoil

Well-Known Member
I know that the chamber is tight, Ian. When I expanded the case I used to convert my .38-55 breech seater to .32-40, it would not fully enter the chamber. I was expecting this. I plan on doing a chamber cast with Cerrosafe. But I've also done what you call the "pound cast" on rifles to determine what the throat looks like. It may turn out that this rifle will only breech seat the bullet it needs.

I cleaned the bore yesterday and found lead. First patch had lead sliver about 1/4" long come out. Ran a few more dry patches and got some sparkles. So, I hit it with the Hoppe's and got a lot more. So I used my lead remover and scrubbed it good. Wet patch with Hoppe's and then several dry patches and no more lead. Then, just because I had wanted to do this. I made a lead lap and gave the bore a spit shine with JB Bore paste. All thru the process, I never felt a high or low spot in the bore and tight patches proceeded down with equal pressure for the entire length of the barrel.

I have some stuff I have to get done today. But maybe later I'll do the chamber cast.
 

oscarflytyer

Well-Known Member
I have some spare cast that are GC/~.326/~192-195 grains. Not going to use them. Happy to them if you want to try them. Maybe 100-200 - have to look. PM if interested.
 

Snakeoil

Well-Known Member
I have some spare cast that are GC/~.326/~192-195 grains. Not going to use them. Happy to them if you want to try them. Maybe 100-200 - have to look. PM if interested.
Thank you, Oscar. But I have a mold on the way that should drop a 0.329 bullet or thereabouts.

I got my stuff done quicker than I thought, and I also could not stand the suspense. I had a feeling the measurements would not tell the story I wanted them to tell, and I was right, damn it!

Did a chamber cast that included the throat with the start of the rifling. Here is the casting.

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Note the ugliness down by the rim. Those are pits in the chamber mouth. Should not effect much. Cartridge base is too thick there to cause an issue. But this is just more evidence supporting that the bore had been freshened. Rest of the chamber is perfect.

Here is a drawing of what you see on that chamber casting.

Slide1.JPG


Note the ID of end of the chamber. If the cartridge case reached all the way to that point, with a .321 bullet (for a standard .32-40 bore) there would be an interference fit using cases with 0.012 wall thickness at the case mouth. But the cases are only 2.050 so there is some relief. That said, what this casting shows is that it was a very nicely machined and tight chamber by Winchester.

As you can see, the rifling groove diameter in the throat is about 0.001" larger than what I measured when I slugged the bore. No surprises there.

So, let's take a look at a loaded cartridge with my intended bullet size of 0.328".

Slide2.JPG

Even the most casual of observers should spot that there is a 0.010" interference fit between the case mouth with a loaded 0.328 bullet and the end of the chamber. Now, the cartridge case is tapered. And I should have measured back from the end of the chamber about 1/16" to see what it measures. But I didn't and have already melted down the casting. I am very doubtful that there is 0.010" taper in 1/16" of case length. I also took a mandrel and opened up a case to about 0.326" ID and it would not chamber all the way, even with some hefty thumb pressure. So, Houston, we have a problem.

Based upon these findings, it would appear that in order to shoot the bullets this rifle will need to be accurate, breech seating is the only option. That's okay, on an interim basis. If it shoots well, there is plenty of time to breech seat at our matches and then I can start the search for another rifle OR, do what several have encouraged me to do, buy and MVA action and build a rifle from scratch. My other choice is to have CPA build a rifle for me.

But one step at a time. Hopefully the Lee mold will arrive this week and my buddy is bringing his 0.328 sizing die on Sunday for me to borrow. If I'm lucky, I'll be able to try new bullets on Wed at the club, breech seated of course.
 

Snakeoil

Well-Known Member
Those pits can be filled with JB Weld.
Yup. I've done that with fork tubes on a unique bike where replacements were not available. Works great. But not really worth the effort in this case. But it is a good suggestion for others to note.
 

CWLONGSHOT

Well-Known Member
Thats one I also wanted but couldn't locate the proper .321 bbl. I picked up a couple hundred cases and a set of Cowboy dies. My buddy has a John Wayne Commemorative carbine in 32/40 but Id like a single shot I would love ta find a ol Stevens.

CW