Wheel Weights vs Range Scrap

Ian

Notorious member
First World Problems. Brad has a lot of those, especially being a newly-minted Overlord.

winch-jpg.633209
 

Brad

Benevolent Overlord and site owner
Staff member
Do you prefer the term peon or minion? Serf sounds so old school.

I may even go with underlings.
 

462

California's Central Coast Amid The Insanity
Vassal is not correct, but it's spiffy sounding.

Just call them slaves and treat them as such.
 

Bret4207

At the casting bench in the sky. RIP Bret.
Well I did say that it is hard to tell visually what the make up of a cast bullet is. And hard bullets can be made either by composition or quenching. I am not sure if you disagree with this or not. That is why I said cast bullets can be a wide range of hardness which makes me question trying to sort hard and soft cast bullet range scrap.
Okay, here's the issue- If I say "hardcast" exactly what is the Bhn? Not even touching on alloy makeup or quenching or anything else, what's the exact Bhn that's makes it "hardcast"? Is it 17? 19? 21? 30? Someone give me an exact number that establishes the cutoff point between soft and hard. Or go by alloy makeup- what are the exact percentages that establish the cutoff like for hard and soft? You see my point, I hope. It's a non-specific term that implies that "hardcast" will solve all your issues with getting cast to shoot from any gun.

Good luck with that.
 

RBHarter

West Central AR
I was railed once and informed that "hard cast" contains other than tin and lead in any proportion .

Most of the time by the time it gets to hardness someone has announced that it takes #2/hardball with a gas check to get any good at all in a 357 or 9mm .
I generally respond with something like Elmer Keith developed the 44 mag with 1-16 tin lead . Seems like a lot of experts get real quiet after that .
 

Jeff H

NW Ohio
This is why I try to remember to always use quotation marks around "lead," "alloy," "hard" or "soft" (as applied to lead-based bullet metals).

I have a Redding (?) hardness tester, but used it for a while and now it sits. I got it out a while back and tested a bunch of bullets cast from various lots of mongrel-alloys and they all came out the same! Maybe my hardness tester is busted.

I personally don't think that there was ever enough thought put into the term "hardcast" to have included any original logic. I think it's a generic marketing term parroted by those who fail to question things - anything. Eventually, it took on a separate meaning to a lot of different people who assumed they knew what it meant rather than trying to research it and figure out that it really meant nothing.
 

Bret4207

At the casting bench in the sky. RIP Bret.
This is why I try to remember to always use quotation marks around "lead," "alloy," "hard" or "soft" (as applied to lead-based bullet metals).

I have a Redding (?) hardness tester, but used it for a while and now it sits. I got it out a while back and tested a bunch of bullets cast from various lots of mongrel-alloys and they all came out the same! Maybe my hardness tester is busted.

I personally don't think that there was ever enough thought put into the term "hardcast" to have included any original logic. I think it's a generic marketing term parroted by those who fail to question things - anything. Eventually, it took on a separate meaning to a lot of different people who assumed they knew what it meant rather than trying to research it and figure out that it really meant nothing.
Derzackly!!! It means NOTHING! It's an advertising term that implies jacketed like toughness that will make life easy. Lies, lies, lies! And yet, a good 15 years after we figured this out, "hardcast" is still going strong. It's got to be the most irritating thing about cast I can think of and when you try to tell someone it's just not that simple, they can't believe it.

Okay, I've said my piece, again. The people that want to follow that cult are welcome to it.
 

burbank.jung

Active Member
My definition of hardcase is those posted with Missouri Bullets or Oregon Trails. It must be a specific alloy of some type to have a bhn to bring the lead alloy hardness up. And so to me, melting the type of bullets that look like factory made "hardcast" bullets for reloading into molten range lead should add more of the unknown quantity of antinomy or tin or whatever the hardcast bullet maker was using. What makes me asking myself is my most current bullet casts using MP Molds. The weight is more consistent. Whether if it is my attempt to group the lead ingots of the same bhn and blend them to one pot so there is a consistent alloy mix or my improved skill of finding a cadence an swirling my lead from the sprue plate vs just dropping the lead straight in the hole that I now have more consistent bullet weight is on my mind. My bullets group much better too.
 

Bret4207

At the casting bench in the sky. RIP Bret.
Okay, then EXACTLY what is the specific alloy that defines "HARDCAST"? Look, I'm not trying to be a jerk, but you are chasing the same idea that myself and many, many others here did- that there is some magic alloy out there that will make cast shooting dead easy. There isn't! If there is, it's mostly copper and goes under the name of "bullet jacket material"!!! BHN is NOT going to be that magic unicorn fart that solves all your problems. If that did work, then all we'd need is an alloy of ___ Bhn and we'd all be shooting 300 Win Mags at jacketed speed. I went through the same learning curve. I was shooting 30+ Bhn bullets and finding out that they didn't do any better than the 13 Bhn bullets. If you are getting less weight variations it's likely you getting better at casting, not the Bhn! Mix your stuff together, forget the Bhn and work on fit. That is the answer you are looking for, that is where you will find success and Bhn is only a small part of the whole mix that will get you there.

FYI, the main reason commercial casters tend to use a relatively harder alloy than most of us is the same reason they tend to use the hard waxy crayon type lubes- They make damage in shipping much less noticeable.
 
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Michael

Active Member. Uh/What
And how do you know they're "hardcast"? And what does "hardcast" mean? What is the exact makeup and Bhn of "hardcast"?
Here is my take on it. When it comes to range scrap, IME/IMO the so called "hard cast" bullets are those sold by commercial casters and usually have very pronounced bevel base, lube still in the grooves and very little deformation almost to the point were one could of wash off the dirt, call it good, resize, lube, and load em up :oops:. This seems to be the majority of what I have found over the years. Softer stuff usually HBWCs 22s, jacketed bullet cores and assorted plain base slugs from folks like me who really do not care for commercial "hard" cast bullets, or bevel based molds, I prefer my own and either flat base, or where needed GC.
 

Bret4207

At the casting bench in the sky. RIP Bret.
Then the question is, how hard are they exactly and what is the exact makeup that produces that and then you come to the big question- Do they shoot better because of the Bhn? Do they shoot good at all? Or, like most commercial cast bullets, are they so-so in the accuracy dept, prone to leading and wild shooting if pushed?

If "hardcast" is the answer then why doesn't "hardcast" work? (Hint- Fit is King)
 

L Ross

Well-Known Member
Don't know who this Dean is but that's been my philosophy for fifty years. Just try it you may like it. Usually, there is a heat treat option, also.
The author of "The ABC's of Reloading." My bible as a fledgling loader. I loved his stories too. Like the story about his buddy shooting Dean's .44 spl in the dump and flinging the empties after he shot. Dean said if the feller wanted something to throw he's have given him a handful of dimes.
 

Ian

Notorious member

The MBC Difference​

Hardness-Optimized Bullets​

Most cast bullet shooters don't know a lot about the properties of the lead alloy they're shooting because they haven't been educated about it. If you want to learn a little bit about some important cast bullet facts, then please read on.
A common conception is that when it comes to lead bullets, harder lead equals less leading. This is a false perception! To explain this surprising statement, it is necessary to discuss the physics of getting the bullet out of the barrel and how lead residue comes to be deposted in the bore. When the powder charge ignites, pressure is generated. This pressure is measured in “copper units of pressure” (CUPS) and expressed in thousand of pounds per square inch (PSI). The heavier the powder charge, the greater the PSI. Naturally, the purpose of generating pressure in the cartridge case is to force the bullet out of the case mouth and on down the barrel.
Lead is a soft metal. Its hardness is expressed on a standard scale, called the Brinell Hardness Number (BHN.) The BHN of the bullet interacts with the pressure generated by the burning powder. The mechanism of this involves the effect of the generation of thousands of pounds per square inch of pressure which causes the base of the bullet to expand, or “obturate”. Properly obturated, the base will have expanded beyond its original diameter which has the effect of “sealing the bore” against the explosive pressure of the gases burning behind it. Properly sealed, and working in conjunction with the lubricant in the lube groove, the bullet will thus not allow gases to escape forward from around the base of the bullets, which prevents it from shaving lead from the bullet body and forcing it into the bore grooves (otherwise known as “leading”.)
This failure to obturate (“seal the bore against onrushing gases”) causes leading which is a chore to clean and is a major obstacle to accuracy.
An optimally hard lead bullet is simply one which obturates at a given pressure sufficiently to seal the bore against the gases which would otherwise “cut through” the soft lead (called “gas-cutting”, forcing molten lead into your rifling. A bullet which is too hard won't obturate and seal the bore, because the gas pressure is insufficient to expand the base of the bullet. A bullet which is too soft at a given pressure will experience excessive base expansion and vaporization of the lead, causing leading.
There is a formula for optimal bullet hardness which is simple and it is worth knowing:
Optimum BHN = PSI / (1422 x .90)
The PSI of your reloads is published in the reloading manuals. Take a typical .45 ACP load, using a 200-grain LSWC bullet – 5.0 grains of Bullseye. This load develops 900 FPS and is in common use among IPSC and IDPA gunners. The reloading manual shows that the pressure generated by this load is 20,000 PSI. So, the formula for optimal bullet hardness is
20,000 / 1279.8 = 15.62
There it is!
For this application – shooting a 200-grain LSWC at 900 FPS requires that you use a bullet with a BHN of 16 to 18 (round upwards a couple of BHN points for flexibility.)
You may be asking why shooters don't know much about this whole bullet hardness optimization business. The reason is basically that the large manufacturers, for ease of production, use a standard alloy for all of their cast bullet construction, an alloy which has a Brinell Hardness Number of approximately 24. Why do they do this? It's simple – one standard alloy simplifies logistics for the big manufacturers and, equally importantly, a bullet this hard ships well by standing up to getting dinged around during transportation. The fact that their bullets are too hard and cause leading and aren't very accurate because of improper obturation is something they'd really rather you weren't aware of. This explains why neither their packaging nor product information will ever refer to the BHN of their products.
Along those lines, how many boxes of cast bullets – from any source – state the BHN on them?
At the Missouri Bullet Company, we optimize bullets for your intended application. We don't take a “one size fits all” approach to manufacturing your bullets. We work with certified analysis foundry alloy in two hardnesses in order to provide you with the bullet hardness that works best for you. One is 2% tin, 6% antimony, balance lead for harder bullets at 18 BHN and the other is 1.3% tin, 4% antimony, balance lead. While it is expensive for us to maintain a dual supply of alloy, the payoff is in the fact that we can offer you a choice of bullet hardness.
Try the MBC Difference. You'll be glad you did.


Straight from Missouri Bullet Company's website. They do tell you exactly what they're giving you, but the little "lesson" is laughable. First, they describe "obturation" means bumping the bullet base, which it does not. Obturation is a term borrowed from the medical world where it means to plug up a passage such as an artery.
ob·tu·rate
/ˈäbt(y)əˌrāt/
verb
TECHNICAL
block up; obstruct.

It does not imply that the object causing the blockage must to expand to do so. Then, they give a definition which is different and MUCH more correct: "This failure to obturate (“seal the bore against onrushing gases”) causes leading which is a chore to clean and is a major obstacle to accuracy." Kudos for that.

Anyway, the user is instructed to make sure the alloy is SOFT enough to "obturate" under the pressure of the load. mmmm, kay. That means peak pressure is higher than bullet strength, the way I read it.

Next we are instructed to make sure the alloy BHN in PSI is balanced for the pressure of the load in PSI, stating both too hard will not "obturate" (back to the wrong definition again) to seal the bore, and too soft will expand too much. (facepalm)

Next problem is they want you to follow the Lee pressure/bhn formula and "round upwards a couple of points", so in fact they're asking us to make the bullet tougher than the peak chamber pressure would be able to swell. Sounds a little contradictory to me.

There is much talk about gas cutting and leading but they have it all backwards with regard to fit. They want you to "bump" their bullets to achieve obturation (essentially so, if you make a few corrections to how it is written), when in fact they should be emphasizing that the bullets need to be LARGE enough to not leak. Bumping a bullet base is a practice that only really works with pure lead and hollow base bullets when using really fast powders like fffG, Bullseye, Red dot, etc where the pressure rise is almost instantaneous and the peak well above the yield strength of the alloy....not a mathematical equivalent pressure of "couple points" lower than bullet strength.

At least they actually tell you the consistency of the alloys they use.

With misinformation like this right on the product manufacturer's website, listed the "Technical" tab, it's no wonder people are confused.

Fit is King. That means many things but above all it means make the bullet big enough to obturate the bore in the first place.