Ian
Notorious member
I maintain that excess/variable head pressure is one of several disadvantages to bottom-pour casting furnaces. The orifice must be small to make the stream small enough to manage, and the alloy jets out so fast it creates turbulence in the mould and frothy air pockets. Indeed, one can enlarge the spout and flood a mould so fast the air has no hope of getting out, causing a real mess of voids, so it isn't lack of volume that troubles me. With a Rowell ladle one can dose a cavity full very quickly, but with much less turbulence because the pressure is nil yet the volume of the stream is very high. Casting over a big open pot of lead where one can stream alloy over the sprue plate for a few seconds after the pour is complete and keep the bubbles in the bases washed out is the other advantage....i.e. heat control. With a bottom-pour that would make a terrible mess and use up alloy very fast.
I use both methods and can make either work in any situation, though sometimes there is a clear advantage to one over the other depending on the mould, the metal/alloy, and the particular bullet style being cast.
I use both methods and can make either work in any situation, though sometimes there is a clear advantage to one over the other depending on the mould, the metal/alloy, and the particular bullet style being cast.