Custom Sizing Dies

fiver

Well-Known Member
you gotta put Dang in front.
I need, or if I had, or man this woulda, or I really could have.
mix it up a bit but make it sound imperative...
she will finally say stop whining or something like that.
 

Intheshop

Banned
Don't need all the details because every relationship is going to be a little different.

Will go out on a limb and say that I am a professional equipment,"sneaker inner".Professional because it is a paying gig.IOW's...if wifey doesn't know what comes into the shop,she is therefore not entitled to any profits of said equipment leaving.*See opening comments on relationships.34 years of bliss speaking however.

Back when I was still under amateur status,and may have been one of a few...brilliant ideas,all things considered to get me bumped up to Pro level was,how our first BP(Bridgeport) got,or maybe stated magically,appeared.

Me-"Guess what honey bunny"...

Wifey-"OMG,what have you done now"?tap,tap,tap

Me-"Seriously,Hunter(#3 son),found this really nice milling machine and wants me to check it out for him"..?I told him,at 13 years old that it was a large responsibility,and though he had the money...is this something you are sure you want to do?He said he was ready if I could find the time to help him with it?

Wife-"you better help with it...where did he find it?
 

Intheshop

Banned
So,what seems to be the problem making sizing dies?Snag a pce of drill rod,chuck it up,punch hole through,ream/hone to you hearts content.

Punch lube holes,or not as this can be a second op(sizing lube in 2 different ops).Turn a male follower,and go hopefully,win local matches with your "perfect" boolits.

Is it completely based on lack of tooling?

I "need" (wife joke's..."we're here all week"),a .226,no lube hole sized.And they aren't exactly growing on trees around here.
 

Brad

Benevolent Overlord and site owner
Staff member
Lack of tooling, and proper equipment, is a big factor for most. Until I bought a lathe I would have never tried making a bullet size die.
Even after getting the lathe it took some trial and error to figure out how to get reliable, repeatable results.

I have learned many thing. I learned that undersized bodies on Star dies may lead to lube leakage. A wrap of tape fixes that. I learned that drilling the lube cross holes before drilling the bore isn't a good idea. It seems that drill bits like to pilot off the point and when the point hits those cross holes the drill gets wonky.
 

Winelover

North Central Arkansas
Exactly, that's why I listed the more expensive alternative. For those lacking the machine tools and or the skill set to make them.
 

RBHarter

West Central AR
Ammohead has taken up the sizers, he received a few tools this weekend ftf from Rick that are particular for the sizers .
Bruce is capable and I think will make nice tools once he has the tools set up . He is making a move shortly and has been only making his own "servicable" tools with an occasional tool for a buddy kind of stuff . I think he's done a dozen or so for sale but we didn't get to talk much at NCBS last weekend.
 

fiver

Well-Known Member
I understand the ones he has made are actually pretty nice.
they'll only get better as he goes along.
 

Cherokee

Medina, Ohio
JSH - Chris is still making Star dies; I got two from him in the last couple months. On the 41 die, If you are looking for a .412 Star sizer die, I have one unused I'll let go for $30.00. Let me know if interested.
 

yodogsandman

Well-Known Member
Has anyone used acro barrel laps to lap out your existing size dies? Just read about these on the CB site.

http://acrolaps.com/index_009.htm

acrolaps-blindbarrel-desc1.jpg
 

Stonecrusher

Active Member
The barrel laps are what I use all the time. They work great to open up H&I dies or if you want to open the neck are in a full length sizing die. I know a lot of people use sandpaper wrapped around a dowel but in my experience that methodd wallows out both ends of the hole more than I like. It still happens with a lap but to a much lesser extent. Depending on how much I need to remove I start with 220 or 320 silicon carbiide lapping compound and keep it wet with a thin oil. When I have about .0005" left I will switch to 500 grit then a lick or two with some 800grit. For a final polish that makes pushing the bullet or case through I use Simichrome on a cleaning patch and cleaning rod loop. Spin it fast with a drill and it really shines it up.

Easiest way to use the lap is to chuck in a lathe and hold the die in your hand to guide it in and out. The lap will follow existing hole and will leave a round hole. If you don't have a lathe, an electric drill does as good a job.

Much harder to write about than to do. I prefer to check my size with an intramic if I have one available. But they are pricey. A set of small hole gages work just about as well and allow you to monitor your progress. Always check final size with whatever you are sizing in the die.
 

JWFilips

Well-Known Member
Every one of my Lee past through dies are custom. All done by my hand in the simple manor of a rod and fine grit wet dry sanding paper rolled by hand ...lots of oil and good patience. Out of 8 I have only over did one! But I was able to resell that!
 

Stonecrusher

Active Member
Yeah JW, I do my Lee push thru dies the same way, but usually there is only a sizing area about 1/8" long, and they are soft. Usually only takes 15 minutes or so. Taking .002"-.003"out of a hardened H&I or .008", maybe more, out of the neck area of a full length sizer takes much longer. Loading more grit on the lap is quicker than rewrapping abrasive paper and is more accurate to boot.